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Dalloway Precision Reference chart · ISO 286

ISO 286 tolerance grade (IT) chart

The width of each tolerance grade in microns, by nominal size — colour-zoned by process and cost. This is the table behind every H7/g6 callout on a drawing.

Tolerance width in microns (µm). 1 µm = 0.001 mm. Nominal size in mm, over–up to. Zones: IT5–6 ground IT7 precision IT8–9 general IT10–11 non-critical
Size range (mm)IT5IT6IT7IT8IT9IT10IT11
1–3461014254060
3–6581218304875
6–10691522365890
10–1881118274370110
18–3091321335284130
30–501116253962100160
50–801319304674120190
80–1201522355487140220
120–18018254063100160250
180–25020294672115185290
250–31523325281130210320
315–40025365789140230360
400–50027406397155250400

What the grades mean on the floor

IT5–IT6 ground or precision-bored — bearing seats. IT7 is the everyday precision grade and where most H7 holes land. IT8–IT9 general machining. IT10–IT11 non-critical, where a general tolerance would have done the job.

The cost curve is brutally steep

Each step down roughly doubles the difficulty. The jump from IT7 to IT6 often means a second operation or a different process entirely. If a feature does not need it, relaxing one grade is one of the largest savings available on any drawing.

Reading a fit callout

The letter sets where the tolerance zone sits relative to nominal; the number sets how wide it is. In Ø25 H7/g6, H7 is the hole and g6 the shaft — the numbers come from this table, the letters decide clearance or interference.

Tolerance widens with size

A grade is not a fixed number: IT7 is far tighter at Ø3 than at Ø150. The grade describes relative precision, which is why the table has to be read across as well as down. Quoting "IT7" without a size says less than people think.

Temperature is not academic

Standard metrology temperature is 20 °C. Steel moves roughly 12 µm per metre per °C, so a large part measured warm off the machine can fail on paper and pass once it has normalised. Let tight work settle before inspecting.

Work out the actual limits

This chart gives the width; the deviation depends on the letter. Get real upper and lower limits, clearance and interference from the ISO 286 limits & fits calculator at dalloways.com/tools.

Dalloway Precision Engineering Ltd — ISO 286 tolerance grade chart. UK subcontract CNC machining, Lye, West Midlands.
Typical reference values: the governing standard or your material certificate takes precedence.
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