Free Engineering Tool

Taper Calculator — Angle, Ratio & Tailstock Offset

Diameters and length → included angle, taper ratio and taper per foot — or start from a standard ratio (7:24, 1:20…) and get the angle and the small-end diameter. Includes the tailstock offset for turning a taper between centres, and hands the angle straight to the sine bar calculator to set it.

Reference tool. Plain cone geometry throughout: half-angle = atan((D − d) ÷ 2L). Named tapers defined by ratio (7:24, metric 1:k) are computed exactly; Morse tapers each have their own slightly irregular historical values and are deliberately not tabulated here — check the standard for those. Tailstock offsetting suits shallow tapers only and misaligns the centres slightly by nature. Figures are provided in good faith for early design guidance and are not a substitute for the published standard or your own engineering judgement. Always verify against the controlled standard and your drawing before manufacture. If a feature is critical, tell us at quotation stage and we'll confirm it explicitly.

Tapers: angle, ratio, and the offset trick

Every taper question is the same right triangle. The included angle comes from 2 × atan((D − d) ÷ 2L); the ratio form 1:k just says the diameter changes one unit per k units of length, so k = L ÷ (D − d). A 30 to 24 mm taper over 60 mm is 1:10 — a 5.72° included angle. Machinists also quote taper per foot: (D − d) ÷ L × 12, in inches — the same triangle in imperial clothing.

The named tapers are ratios with jobs. 7:24 is the milling spindle family (BT, CAT, SK) — steep at 16.6° included so it releases instantly, because a toolchanger cannot wait for a self-holding taper to let go. 1:20 and shallower are the self-holding family: friction alone drives them, which is precisely why drill-press tooling stays put. The boundary sits near a 7° included angle — steeper releases, shallower grips — and it is worth knowing which side of it your design is on before relying on either behaviour.

The tailstock offset method turns shallow tapers between centres by shifting the tailstock sideways: offset = total length × (D − d) ÷ (2 × taper length). The catch people miss is that the whole-part length matters — a 150 mm shaft with a 60 mm taper section needs 7.5 mm of offset, not 3. It also tilts the centres in their holes slightly, so it is a shallow-taper, non-critical-surface technique; steeper or better-finish work belongs to the compound slide or CNC, where the angle from this page can go straight onto the sine bar for checking.

Questions engineers actually ask

Tapers — FAQ

How do you calculate a taper angle?

Included angle = 2 × atan((large diameter − small diameter) ÷ (2 × taper length)). A 30 to 24 mm taper over 60 mm gives 2 × atan(6/120) = 5.72° included, 2.86° per side.

What angle is a 7:24 spindle taper?

2 × atan(7 ÷ 48) ≈ 16.59° included — the steep, self-releasing taper used by BT, CAT and SK toolholders so the toolchanger can pull them free.

What is taper per foot?

The change in diameter (inches) per foot of length: TPF = (D − d) ÷ L × 12. A 1:20 metric taper is 0.6 inches per foot.

How do you calculate tailstock offset for taper turning?

Offset = total part length × (D − d) ÷ (2 × taper length). The full between-centres length matters, not just the tapered portion — and the method suits shallow tapers only.

What makes a taper self-holding?

Shallow angles — roughly below a 7° included angle — where friction exceeds the ejection component. Morse and 1:20-class tapers self-hold; 7:24 spindle tapers are deliberately steeper so they release.

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