Aluminium · BS EN 573-3

2024-T4 — Machining & Properties

Typical properties, what 2024-T4 is like on a machine tool, what it gets used for, and the tolerance and finishes we hold on it — from a shop that actually machines it, not a datasheet aggregator. Every figure here drives our own calculators.

2.78 g/cm³
Density (typical)
470 MPa
Tensile strength
HB 120
Hardness
Good
Machinability
23 µm/m·°C
Thermal expansion
70 GPa
Elastic modulus
±0.010mm
Achievable tolerance

Machining 2024-T4

Machinability is rated good — a well-behaved material to machine with correctly chosen tooling and parameters. Aluminium has a high thermal expansion coefficient (~23 × 10⁻⁶ /°C). On large features, allow parts and tooling to reach thermal equilibrium before inspection.

Our standard achievable tolerance on 2024-T4 is ±0.010mm under normal conditions, with tighter tolerances on critical features agreed at quotation. Standard finishes: Hard anodise, chromate conversion (MIL-DTL-5541F). Full material traceability with MTR and CoC documentation on every order.

Typical applications

Aircraft structural, high-stress brackets, defence.

Use 2024-T4 in our free tools

Other aluminium grades we machine: 1050A H14 · 5083-H111 · 6061-T6 · 6082-T6all 50 grades.

Reference tool. Values are typical for the grade and condition stated and vary by supplier, temper and batch — they are reference data, not a specification. The Material Test Report supplied with your order is the governing document for the material actually used. Figures are provided in good faith for early design guidance and are not a substitute for the published standard or your own engineering judgement. Always verify against the controlled standard and your drawing before manufacture. If a feature is critical, tell us at quotation stage and we'll confirm it explicitly.
Questions engineers actually ask

2024-T4 — FAQ

What is the density of 2024-T4?

2.78 g/cm³ (typical). That is 2780 kg/m³ — our metal weight calculator uses exactly this figure for 2024-T4.

What is the tensile strength of 2024-T4?

Typically 470 MPa. Treat it as a typical value, not a specification — the Material Test Report supplied with your order states the actual certified figures for the batch.

Is 2024-T4 easy to machine?

Its machinability is rated good — a well-behaved material to machine with correctly chosen tooling and parameters.

What is 2024-T4 used for?

Typical applications: Aircraft structural, high-stress brackets, defence.

What tolerance can be held when machining 2024-T4?

Our standard achievable tolerance on 2024-T4 is ±0.010mm under normal conditions (ISO 2768-f general tolerancing). Tighter tolerances on critical features can be agreed at quotation for specific geometries.

Can Dalloway machine 2024-T4?

Yes — we machine 2024-T4 in-house on 3, 4 and 5-axis milling and CNC turning, from single prototypes to production, with MTR and CoC documentation standard. Typical finishes: Hard anodise, chromate conversion (MIL-DTL-5541F).

Direct to the Factory Floor

Send Your Drawing for a Same-Day Quote

Talk directly to the engineers who will machine your parts — no account managers, no trading-company markups. Complimentary DFM review with every enquiry.

Call Us Get a Quote